200k+
PKR / month
Saved across 8 machines
“Easy to work with. We have been working for about 3 years now. Helping us save over 200k PKR monthly on 8 machines.”
ThermoSave
Keep the heat in the melt, not in your production hall.
Removable, self-extinguishing jackets for high-temp cloth systems. Up to ~40% energy savings and ~70% less heat loss on the heated zone. We model your PKR in a free assessment.
10+Years
200+Clients
20%+Avg. Energy Saved
Made in PakistanHeaters & Jackets
Product
Thermal Insulation Jackets
Removable jackets that keep heat in the barrel, not the hall. High-temp cloth systems.
- Up to ~40% saving in energy costs on the heated zone
- Up to ~70% saving in heat losses
- ~1 kW/hour saving example on a 10 kW load
- Named plant results: Paragon (~30k PKR/mo), Al Khair (200k+ PKR/mo)
Problem
Open bands heat the hall.
Uninsulated heater bands radiate a large share of energy into the room. You pay to heat the melt. Then you live with a hotter hall.
Cost of inaction
Wasted heat is a PKR line item.
On a 10 kW load, jackets often save about 1 kW/hour when heat stays on the barrel. Measured plants see ~30k to 200k+ PKR/month. Payback is often in months.
~40%
Energy cost cut (zone)
~70%
Less heat loss
~1 kW/h
Example on 10 kW load
Months
Typical payback
How it works
Removable high-temp cloth systems.
Self-extinguishing cloths wrap the zone. Ceramic systems go up to 1,250°C. Silicon-coated alumina goes up to 2,000°C. Radiant loss drops and bands cycle less.
Product proof
Jackets on real machines
Plant installs. Jackets on barrels and heads the way operators see them on the floor.
Specs
Features, details, and applications.
Features
- Operator burn protection
- Up to ~40% energy cost savings on the heated zone
- Up to ~70% reduction in heat losses
- ~1 kW/hour saving example on a 10 kW load
- Helps protect PLC and hydraulic oils from excess ambient heat
- Holds heat longer during short power interruptions
Product details
- Length: Custom length
- Ceramic cloth: Up to 1,250°C
- Silicon-coated alumina cloth: Up to 2,000°C
Applications
- Injection Molding
- Blow Molding
- Blown Film
- Tape Lines
- Line Extruders
- Granulators
- Ovens
- Pipe Lines
- Woven Sack Units
- Monofilament Units
Offer
What you get with this order.
- Custom-fit removable jackets for your barrel zones
- High-temp cloth systems up to 1,250°C / 2,000°C class
- Burn protection for operators. Cooler ambient near the machine.
- Helps protect nearby PLC and hydraulic oil from excess heat
- Free energy loss assessment. Call or WhatsApp.
Typical delivery: 7-10 business days after sizing.
Proof points
Why plants believe the outcome
- Up to ~40% saving in energy costs on the heated zone
- Up to ~70% saving in heat losses
- ~1 kW/hour saving example on a 10 kW load
- Named plant results: Paragon (~30k PKR/mo), Al Khair (200k+ PKR/mo)
Al Khair Five Star Forms
Paragon Plastic Industries
Gondal Precast+ 200 more plants across Pakistan
1.3
units / hour
~30k PKR / month on 5 machines
“Our engineering team confirmed 1.3 units saved per hour on an injection molding machine. About 20 units/hour across 5 machines, with ~30k PKR monthly savings.”
Paragon Plastic Industries, Rawalpindi, General Manager
Quality
+ savings
Gujrat plant partnership
“Exceptional product quality and outstanding savings. Strong working experience with Nasir and the ThermoSave team.”
Gondal Precast, Gujrat, Manager
Serving 15 cities across Pakistan
- Lahore
- Rawalpindi
- Islamabad
- Faisalabad
- Gujrat
- Gujranwala
- Sialkot
- Multan
- Karachi
- Peshawar
- Sheikhupura
- Kasur
- Sahiwal
- Okara
- Sargodha
Value ladder
Related tools
Run jackets over mica or ceramic bands. Heat the melt, not the floor.
FAQ
Objections we hear from engineers
What's the actual ROI on jackets?+
Plants we work with typically see payback from electricity savings within months. Measured examples include ~30k PKR/month on five machines (Paragon) and 200k+ PKR/month across eight machines (Al Khair). We model your case in a free assessment.
Can jackets come off for maintenance?+
Yes. They come off so maintenance can reach bands and thermocouples without destroying the insulation package.
Will this work on our machine brand and size?+
Yes. We size jackets to your barrel diameter, zone lengths, and layout. That covers injection molding, blow molding, film, tape lines, woven sack, monofilament, and extrusion equipment.
Do you only cover Lahore / Rawalpindi?+
No. We already support plants across 15 cities in Pakistan. Call or WhatsApp and we will tell you honestly how we can cover you.
ThermoSave
Stop paying for electricity that turns into wasted heat.
Book a free heat check. No hard sell. We show what your plant loses and how to fix it.
10+Years
200+Clients
20%+Avg. Energy Saved
Made in PakistanHeaters & Jackets