Industry

ThermoSave

Stop heating the hall on your extrusion blow moulding line.

ThermoSave jackets wrap the extruder barrel and head. Process heat stays in the melt, not on your operators or your bill.

10+Years
200+Clients
20%+Avg. Energy Saved
Made in PakistanHeaters & Jackets
Extruder barrel and die head before insulation jackets
Bare heated zones. Heat leaving the machine.

Problem

Open bands throw heat all shift.

EBM barrels and die heads stay hot for hours. Uninsulated bands radiate into the hall. You pay for heat that never reaches the melt.

Cost of inaction

Wasted heat is a PKR line item.

Continuous plasticizing means every open zone burns kWh all day. Jackets cut that loss. Payback is usually months.

20–40%

Typical cut in zone heating energy

~70%

Less heat loss on insulated zone

30k+

PKR / month at Paragon (5 machines)

200k+

PKR / month at Al Khair (8 machines)

Insulated barrel zones next to exposed heater bands on an extruder
Insulated vs open bands on the same barrel
ThermoSave jackets wrapped around extruder barrel and die head
Barrel and die-head coverage on an EBM line

How it works

Jackets on barrel + head.

Custom removable jackets sized to your diameters and die head. Straps come off for maintenance. Heat stays in the melt. The hall runs cooler.

Plant proof

See it on a real EBM line.

Plant video and photos. ThermoSave jackets in Pakistan, not stock.

Jackets on barrel & head0:57
Plant walkthrough0:35
Close-up install0:18
Extrusion blow moulding machine with ThermoSave insulation jackets on the barrel
Full line. Jackets on barrel zones.
Technician fitting ThermoSave thermal jackets on blow moulding equipment
Install on an active EBM line
Extruder barrel and die head before insulation jackets
Bare barrel. Heat leaving the machine.
Insulated barrel zones next to exposed heater bands on an extruder
Partial cover. Open metal still leaks heat.
ThermoSave jackets wrapped around extruder barrel and die head
Jackets on barrel and die head.

Offer

What you get for an EBM assessment

  • Free energy-loss assessment for barrel + die-head zones
  • Custom-fit removable jackets for continuous plasticizing heat
  • Safer touch surfaces and cooler air near the machine
  • Optional mica or ceramic bands when zones need replacement
  • Typical lead time 7–10 business days. Call or WhatsApp.

Related tools

Products that fit this process

Proof

200+ factories. Measured savings. Names you can call.

Browse clientele & case studies

Al Khair Five Star Forms, LahoreAl Khair Five Star Forms
Paragon Plastic Industries, RawalpindiParagon Plastic Industries
Gondal Precast, GujratGondal Precast

+ 200 more plants across Pakistan

200k+

PKR / month

Saved across 8 machines

Easy to work with. We have been working for about 3 years now. Helping us save over 200k PKR monthly on 8 machines.

Al Khair Five Star Forms, Lahore, Owner

1.3

units / hour

~30k PKR / month on 5 machines

Our engineering team confirmed 1.3 units saved per hour on an injection molding machine. About 20 units/hour across 5 machines, with ~30k PKR monthly savings.

Paragon Plastic Industries, Rawalpindi, General Manager

Quality

+ savings

Gujrat plant partnership

Exceptional product quality and outstanding savings. Strong working experience with Nasir and the ThermoSave team.

Gondal Precast, Gujrat, Manager

Serving 15 cities across Pakistan

  • Lahore
  • Rawalpindi
  • Islamabad
  • Faisalabad
  • Gujrat
  • Gujranwala
  • Sialkot
  • Multan
  • Karachi
  • Peshawar
  • Sheikhupura
  • Kasur
  • Sahiwal
  • Okara
  • Sargodha

FAQ

Questions from blow moulding plants

Where do jackets go on an extrusion blow moulding machine?+

Along heated extruder barrel zones and around the die / head. We size to your diameters and clearances after a short assessment.

Will jackets interfere with maintenance?+

No. Removable straps and buckles. Pull jackets for bands and sensors without destroying the insulation.

Do we need new heater bands first?+

Not always. Jackets work over existing bands. We can size mica or ceramic replacements at the same time if zones are failing.

How fast is payback on EBM?+

Usually months from electricity savings. We estimate from your zone kW, hours, and tariff in the free assessment.

Can you cover our plant outside Lahore / Rawalpindi?+

Yes. We support plants across 15 cities in Pakistan. Call or WhatsApp and we will tell you how we can cover you.

ThermoSave

Stop paying for electricity that turns into wasted heat.

Book a free heat check. No hard sell. We show what your plant loses and how to fix it.

10+Years
200+Clients
20%+Avg. Energy Saved
Made in PakistanHeaters & Jackets