200k+
PKR / month
Saved across 8 machines
“Easy to work with. We have been working for about 3 years now. Helping us save over 200k PKR monthly on 8 machines.”
Industry
ThermoSave
Keep melt heat in the barrel, not in the hall.
ThermoSave jackets wrap heated extrusion zones. Plasticizing energy stays in the melt, not on your operators or your bill.
10+Years
200+Clients
20%+Avg. Energy Saved
Made in PakistanHeaters & Jackets
Problem
Long barrels radiate all shift.
Extrusion barrels run hot zone after zone for hours. Uninsulated heater bands dump that heat into the plant. You pay for kWh that never reaches the melt.
Cost of inaction
Open zones are a PKR leak.
A long line means more surface area radiating all day. Cover the zones and the savings stack. Payback is usually months.
20–40%
Typical cut in zone heating energy
~70%
Less heat loss on insulated zone
30k+
PKR / month at Paragon (5 machines)
200k+
PKR / month at Al Khair (8 machines)
How it works
Segmented jackets, full barrel.
Custom removable jackets sized to each zone diameter and length. Straps come off for bands and thermocouples. Heat stays in the melt. The hall runs cooler.
Plant proof
See it on a real extrusion line.
Plant video and photos. ThermoSave jackets in Pakistan, not stock.
Offer
What you get for an extrusion assessment
- Free energy-loss assessment for barrel heating zones
- Custom-fit removable jackets for continuous extrusion heat
- Safer touch surfaces and cooler air near the line
- Optional mica or ceramic bands when zones need replacement
- Typical lead time 7–10 business days. Call or WhatsApp.
Related tools
Products that fit this process
Al Khair Five Star Forms
Paragon Plastic Industries
Gondal Precast+ 200 more plants across Pakistan
1.3
units / hour
~30k PKR / month on 5 machines
“Our engineering team confirmed 1.3 units saved per hour on an injection molding machine. About 20 units/hour across 5 machines, with ~30k PKR monthly savings.”
Paragon Plastic Industries, Rawalpindi, General Manager
Quality
+ savings
Gujrat plant partnership
“Exceptional product quality and outstanding savings. Strong working experience with Nasir and the ThermoSave team.”
Gondal Precast, Gujrat, Manager
Serving 15 cities across Pakistan
- Lahore
- Rawalpindi
- Islamabad
- Faisalabad
- Gujrat
- Gujranwala
- Sialkot
- Multan
- Karachi
- Peshawar
- Sheikhupura
- Kasur
- Sahiwal
- Okara
- Sargodha
FAQ
Questions from extrusion plants
Where do jackets go on an extrusion line?+
Along heated barrel zones from feed to die. We size each segment to your diameters, lengths, and clearances after a short assessment.
Will jackets interfere with sensors or maintenance?+
No. Removable straps and buckles. Pull jackets for bands, thermocouples, and heaters without destroying the insulation.
Pipe, profile, film, compounding. Can you cover our line type?+
Yes. Same barrel-heat problem across continuous extrusion. We size to your machine, not a one-size jacket.
Do we need new heater bands first?+
Not always. Jackets work over existing bands. We can size mica or ceramic replacements at the same time if zones are failing.
How fast is payback on extrusion?+
Usually months from electricity savings. We estimate from your zone kW, hours, and tariff in the free assessment.
Can you cover our plant outside Lahore / Rawalpindi?+
Yes. We support plants across 15 cities in Pakistan. Call or WhatsApp and we will tell you how we can cover you.
ThermoSave
Stop paying for electricity that turns into wasted heat.
Book a free heat check. No hard sell. We show what your plant loses and how to fix it.
10+Years
200+Clients
20%+Avg. Energy Saved
Made in PakistanHeaters & Jackets