Case study · Lahore

ThermoSave

Al-Khair Five Star Foam LHR

Lahore foam line. Jackets on the extruder. 200k+ PKR / month saved.

Al-Khair Five Star Foam runs ThermoSave removable insulation across heated barrels. Measured savings on 8 machines. See the plant stills and clips, then size yours.

ThermoSave jackets on foam extruder barrel at Al-Khair Lahore
Full barrel run of ThermoSave jackets on the foam extruder

Plant story

Named foam plant. Metered savings. Real jackets.

At Al-Khair Five Star Foam in Lahore, ThermoSave quilted jackets wrap the extruder barrel so heat stays in the process. Owner-reported savings: over 200k PKR monthly across 8 machines, three years of working together.

200k+

PKR / month saved

8

Machines jacketed

Lahore

Foam plant

3 yrs

Working relationship

Plant proof

Plant proof from Al-Khair Five Star Foam

Two Mux clips plus floor photos. Jackets on a real foam extruder line.

Al-Khair Five Star Foam LHR plant install 11:11
Al-Khair Five Star Foam LHR plant install 21:15
ThermoSave jackets on foam extruder barrel at Al-Khair Lahore
Full barrel run. ThermoSave jackets on foam extruder
Insulated extruder line at Al-Khair Five Star Foam
Quilted jackets along the extruder barrel
Close-up of ThermoSave insulation jackets on Al-Khair extruder
Labeled ThermoSave sections on heated barrel
Foam extruder with ThermoSave jackets and hopper at Al-Khair
Extruder line with hopper. Lahore foam plant
Plant floor at Al-Khair Five Star Foam with jacketed extruder
Plant floor. Jackets on the production line
Al-Khair Five Star Foam Lahore extruder with ThermoSave jackets
Long extruder barrel. Heat kept in the melt
Hopper and jacketed barrel at Al-Khair Five Star Foam
Hopper and barrel jackets. Multizone process heat

Offer

What we deliver for plants like Al-Khair

  • Custom removable insulation jackets sized to extruder barrels and heated zones
  • Free energy-loss assessment. Call or WhatsApp. No fake checkout
  • Same removable fit Al-Khair runs. Maintenance without cutting jackets
  • Measured client proof where we have it (200k+ PKR / month on 8 machines here)

Proof

200+ factories. Measured savings. Names you can call.

Browse clientele & case studies

Al Khair Five Star Forms, LahoreAl Khair Five Star Forms
Paragon Plastic Industries, RawalpindiParagon Plastic Industries
Gondal Precast, GujratGondal Precast

+ 200 more plants across Pakistan

200k+

PKR / month

Saved across 8 machines

Easy to work with. We have been working for about 3 years now. Helping us save over 200k PKR monthly on 8 machines.

Al Khair Five Star Forms, Lahore, Owner

1.3

units / hour

~30k PKR / month on 5 machines

Our engineering team confirmed 1.3 units saved per hour on an injection molding machine. About 20 units/hour across 5 machines, with ~30k PKR monthly savings.

Paragon Plastic Industries, Rawalpindi, General Manager

Quality

+ savings

Gujrat plant partnership

Exceptional product quality and outstanding savings. Strong working experience with Nasir and the ThermoSave team.

Gondal Precast, Gujrat, Manager

Serving 15 cities across Pakistan

  • Lahore
  • Rawalpindi
  • Islamabad
  • Faisalabad
  • Gujrat
  • Gujranwala
  • Sialkot
  • Multan
  • Karachi
  • Peshawar
  • Sheikhupura
  • Kasur
  • Sahiwal
  • Okara
  • Sargodha

FAQ

Questions after seeing Al-Khair

Are the 200k+ PKR savings real?+

Yes. Al-Khair’s owner reported over 200k PKR monthly saved across 8 machines after running ThermoSave jackets for years. We do not invent figures. We cite measured client proof.

Do foam extruders need different jackets than plastics injection?+

Same physics. Keep process heat in the barrel. Foam lines are often long continuous barrels. We size removable sections zone by zone so heaters cycle less and the hall stays cooler.

How do we get the same assessment for our foam or plastics line?+

Call or WhatsApp for a free energy-loss assessment. Share machine photos or a short site visit. We size jackets and typically ship in 7 to 10 days.

ThermoSave

Stop paying for electricity that turns into wasted heat.

Book a free heat check. No hard sell. We show what your plant loses and how to fix it.

10+Years
200+Clients
20%+Avg. Energy Saved
Made in PakistanHeaters & Jackets