200k+
PKR / month
Saved across 8 machines
“Easy to work with. We have been working for about 3 years now. Helping us save over 200k PKR monthly on 8 machines.”
ThermoSave
High-temp barrel heat with less waste to the room.
Interlocking ceramic tiles and a stainless sheath. Up to 1600°F and 45 W/in². Made in Pakistan. Opens fully for install. Repairable in the field.
10+Years
200+Clients
20%+Avg. Energy Saved
Made in PakistanHeaters & Jackets
Product
Ceramic Band Heaters
High heat up to 1600°F and 45 W/in². Made in Pakistan. Built for hard-running plastic machines.
- Built for injection, blow, blown film, granulators, and extruders
- Better heat retention toward the process than thin uninsulated bands
- 200+ clients. Heaters and materials made in Pakistan.
Problem
High-temp zones eat thin bands.
Hard-running zones burn through thin uninsulated bands. Heat that should stay in the melt raises hall temperature and electric bills.
Cost of inaction
Direct heat inward. Then add jackets.
Ceramic with fiber insulation typically cuts power draw versus bare mica-style bands. More energy goes into the barrel. On a multi-machine line, that shows up every month.
1600°F
Operating class
45
W/in² watt density
Full open
For install & remove
Repairable
Replacement spiral wire
How it works
Tiles inside a stainless sheath.
Resistance coils thread through interlocking steatite ceramic tiles. Heat moves by conduction and radiation. The band opens fully and still drives high watt density.
Product proof
Ceramic band views
Tile interiors, clamps, and leads. Transparent cutouts with no third-party branding.
Specs
Features, details, and applications.
Features
- Made in Pakistan
- Up to 1600°F / 45 W/in²
- Opens fully for install
- Better heat retention toward the barrel
- Repairable. Replacement spiral wire available.
Product details
- Length: Custom length
- Max temperature: Up to 1600°F
- Watt density: Up to 45 W/in²
Applications
- Injection Molding
- Blow Molding
- Blown Film
- Granulators
- Ovens
- All Types of Extruders
Offer
What you get with this order.
- Up to 1600°F operating class, up to 45 W/in²
- Made in Pakistan. Repairable. Replacement spiral wire available.
- Fully opens for installation and removal
- Custom length sized to your zones
- Free assessment. Call or WhatsApp support.
Typical delivery: 7-10 business days after sizing.
Proof points
Why plants believe the outcome
- Built for injection, blow, blown film, granulators, and extruders
- Better heat retention toward the process than thin uninsulated bands
- 200+ clients. Heaters and materials made in Pakistan.
Al Khair Five Star Forms
Paragon Plastic Industries
Gondal Precast+ 200 more plants across Pakistan
1.3
units / hour
~30k PKR / month on 5 machines
“Our engineering team confirmed 1.3 units saved per hour on an injection molding machine. About 20 units/hour across 5 machines, with ~30k PKR monthly savings.”
Paragon Plastic Industries, Rawalpindi, General Manager
Quality
+ savings
Gujrat plant partnership
“Exceptional product quality and outstanding savings. Strong working experience with Nasir and the ThermoSave team.”
Gondal Precast, Gujrat, Manager
Serving 15 cities across Pakistan
- Lahore
- Rawalpindi
- Islamabad
- Faisalabad
- Gujrat
- Gujranwala
- Sialkot
- Multan
- Karachi
- Peshawar
- Sheikhupura
- Kasur
- Sahiwal
- Okara
- Sargodha
Value ladder
Related tools
Add thermal insulation jackets for the largest cut in radiant heat loss.
FAQ
Objections we hear from engineers
What temperatures and watt densities can ceramic handle?+
Our ceramic bands are specified up to 1600°F and up to 45 W/in². That suits hard-running plastic machines and higher-temp resins. We confirm ratings against your zone setpoints when we size the order.
Are they repairable on site?+
Yes. Construction is repairable and replacement spiral wire is available. That cuts downtime versus throwing away a whole band after a single failure.
Will ceramic alone stop heat loss into the hall?+
Ceramic already directs more heat inward than thin uninsulated mica. Removable insulation jackets add more savings on radiant loss. Many plants run both. We can size the stack in an assessment.
How long to delivery?+
Typical lead time is 7-10 business days for custom-sized bands. It depends on machine count and dimensions.
ThermoSave
Stop paying for electricity that turns into wasted heat.
Book a free heat check. No hard sell. We show what your plant loses and how to fix it.
10+Years
200+Clients
20%+Avg. Energy Saved
Made in PakistanHeaters & Jackets