ThermoSave

Cut your plant's electricity bill by 20%+. Keep the same output.

Heaters and insulation jackets that keep heat in your machines. For injection, blow molding, and extrusion plants in Pakistan.

10+Years
200+Clients
20%+Avg. Energy Saved
Made in PakistanHeaters & Jackets
Open heater bands on an extruder barrel
Open bands. Heat leaving the machine.

The problem on your floor

If you run plastic machines, this will sound familiar.

Heat escapes from barrels and dies into the hall. You still pay for that electricity. Output does not go up.

  • Heat you already paid for leaves the machine.

    Bad or missing barrel insulation dumps heat into the hall.

  • The same heaters keep failing.

    Cheap bands burn out. Machines stop. Spares pile up.

  • You may not know what this costs.

    Most plants never measure heat loss per machine.

What this actually costs

One worn machine. Five machines. Two shifts. Real PKR.

One injection machine with bad insulation can waste 1.3+ units per hour. On 5 machines, 2 shifts, that is about 30,000 PKR a month. Gone. Every month you wait costs more. No drama. Just the meter.

Numbers from a plant test at Paragon Plastic Industries, Rawalpindi.

1.3+

units wasted / hour / machine

~20

units / hour on 5 machines

~30k

PKR / month leaving as heat

Partially insulated extrusion barrel next to open heater zones
Insulated vs open zones on the same line
ThermoSave jackets being fitted on plant equipment
Fitted on the machine. Removable for maintenance.

How ThermoSave works

We measure first. Then we fix the loss.

Jackets and band heaters keep heat in the melt. Your process stays the same. Your bill goes down.

01

Find the heat leak

We walk the floor. We check barrel heaters and insulation. We show where heat and rupees escape.

02

Fix it with the right parts

We fit mica or ceramic band heaters and removable jackets sized to your machines. Not a one-size catalog dump.

03

Check the savings

We confirm savings with your team. We tune coverage so the fix stays solid.

Plant proof

Real machines. Real plants. See the jackets on the floor.

Photos and plant video from installs across Pakistan. More in the gallery.

Open full gallery

Proof

200+ factories. Measured savings. Names you can call.

Browse clientele & case studies

Al Khair Five Star Forms, LahoreAl Khair Five Star Forms
Paragon Plastic Industries, RawalpindiParagon Plastic Industries
Gondal Precast, GujratGondal Precast

+ 200 more plants across Pakistan

200k+

PKR / month

Saved across 8 machines

Easy to work with. We have been working for about 3 years now. Helping us save over 200k PKR monthly on 8 machines.

Al Khair Five Star Forms, Lahore, Owner

1.3

units / hour

~30k PKR / month on 5 machines

Our engineering team confirmed 1.3 units saved per hour on an injection molding machine. About 20 units/hour across 5 machines, with ~30k PKR monthly savings.

Paragon Plastic Industries, Rawalpindi, General Manager

Quality

+ savings

Gujrat plant partnership

Exceptional product quality and outstanding savings. Strong working experience with Nasir and the ThermoSave team.

Gondal Precast, Gujrat, Manager

Serving 15 cities across Pakistan

  • Lahore
  • Rawalpindi
  • Islamabad
  • Faisalabad
  • Gujrat
  • Gujranwala
  • Sialkot
  • Multan
  • Karachi
  • Peshawar
  • Sheikhupura
  • Kasur
  • Sahiwal
  • Okara
  • Sargodha

FAQ

Questions plant managers ask before they call

How long does installation / delivery take?

Typical lead time is 7 to 10 business days for custom-sized heaters and jackets. It depends on how many machines you have and their size. We confirm timelines when we size your order.

Will this work on our specific machine brand and size?

Yes. We size mica and ceramic band heaters and insulation jackets to your barrel diameter, length, wattage, and voltage. That covers injection molding, blow molding, and extrusion machines of most brands.

What's the actual ROI? How fast does this pay for itself?

Plants we work with usually see payback from power savings in months, not years. Measured examples include about 30k PKR per month on five machines (Paragon) and 200k+ PKR per month across eight machines (Al Khair). We can model your case in a free heat check.

Do you service outside Lahore / Rawalpindi?

Yes. We already support plants across 15 cities in Pakistan. We are expanding capacity through international collaboration. If your plant is elsewhere, call or WhatsApp. We will tell you honestly how we can cover you.

ThermoSave

Stop paying for electricity that turns into wasted heat.

Book a free heat check. No hard sell. We show what your plant loses and how to fix it.

10+Years
200+Clients
20%+Avg. Energy Saved
Made in PakistanHeaters & Jackets